Zirconia ceramic beads are long-lasting and nontoxic blasting media ideal for surface treatment applications, from stainless steel strengthening and deburring to precision parts cleaning and deburring – and make an excellent alternative to glass beads in sandblasting applications.
YTZP yttria zirconia beads are produced through press forming and titration molding production techniques that ensure consistent size & shape, at an economical cost. This production method ensures consistent sizes & shapes while keeping production costs to a minimum.
Surface Preparation
Zirconia ceramic beads are hard, durable and chemically stable materials which make them perfect for sandblasting applications. Used properly they can safely clean aerospace components, medical devices and industrial equipment without damage or contamination to surrounding surfaces; additionally they can create surface textures on various materials for aesthetic or functional reasons.
Yttria-stabilized zirconia ceramic beads are produced using high temperature sintering technology, giving them excellent hardness and density properties that enable them to withstand higher temperatures and pressures than other blasting media, potentially helping lower maintenance costs and downtime for equipment. Furthermore, their low generation rate produces significantly less dust and debris compared with traditional blasting media.
Yttria-stabilized zirconia beads feature excellent bonding properties that make them an excellent solution for surface treatments, including ceramic coatings, paints, printing inks, cosmetics and architectural restoration projects. Their strong bonding properties also allow them to adhere securely without damage to historical buildings, monuments and sculptures during restoration work without harming underlying surfaces. Furthermore, these beads possess great chemical stability making them suitable for applications involving harsh chemicals like fungicides, insecticides, herbicides or metalurgy.
Grinding
Zirconia ceramic beads are blasting media made of zirconium dioxide, an extremely durable ceramic compound. Often employed for industrial surface treatment and grinding applications. Chemically inert and capable of precise control over surface finish, they allow users to create specific roughness or texture with precision. Yttria stabilized zirconia (CSZ) beads are an ideal choice for grinding and deburring applications due to their high density; their high absorption capacity means they can quickly remove debris while deburring metal parts efficiently and rapidly.
Ceria in CSZ beads is added to help stabilize the zirconium oxide crystal lattice, delaying or preventing phase transitions during thermal cycling and making these highly resistant to corrosion, etching, and wear. Furthermore, their composition can be tailored specifically to individual application needs by changing either zirconia or ceria composition accordingly.
HLH’s ceria zirconia beads can be easily sintering into various sizes to meet your grinding and milling needs. Boasting higher density than glass and zirconium silicate beads, they offer excellent breakage resistance at higher rotation speeds as well as having smooth surfaces which reduce stress on mill components while preventing abrasion.
Abrasive Blasting
Zirconia ceramic beads are specialty blasting media made of zirconium dioxide, an exceptionally hard and durable ceramic compound. Due to their hardness and chemical stability, these blasting media are an excellent solution for applications requiring uniform surfaces with zero embedded contamination or repeatable results. Zirconia beads can also be used in surface treatment applications including surface preparation for painting or coating; in particular they’re particularly helpful at removing oxides, corrosion, rust or coatings from metals while smoothing surfaces that will soon be coated or painted over.
HLH’s yttria-stabilized zirconia ceramic beads are precisely manufactured to ensure each bead has an approximate sphere shape, increasing sandblasting uniformity and minimizing surface damage that can result from irregularly-shaped abrasive materials. Furthermore, these blasting beads are highly resistant to erosion caused by acids, alkalis and other corrosive substances making them suitable for high demand industrial applications like aerospace and automotive production.
Yttria-stabilized zirconia beads are ideal for surface treatment of medical devices and equipment. They can be used to effectively remove tiny burrs on medical instruments that cause infection or bacteria accumulation, while cleaning and deburring electronic components in electronics industries to help eliminate short circuits caused by burrs as well as poor contact issues caused by burrs on electronic components; leaving their surfaces smooth for enhanced durability.
Jewelry Making
Ceramic jewelry making can be an engaging process to craft accessories that reflect your personal style. After choosing the suitable clay for your design, handbuilding techniques such as slab work, molding and casting will allow you to shape shapes that meet your requirements. Once dry, a rubber-tipped detail tool should be used to capture wire ends inside the clay so beads won’t wiggle loose during wear or come unattached altogether.
Make your ceramic jewelry truly your own by customizing it with metal fittings and findings. Before embarking on this creative adventure, sketching your designs may help visualize their final appearance, as well as allow for adjustments prior to forming and firing them. Be sure to work in an area with proper ventilation while wearing protective equipment like gloves and respirators when crafting these masterpieces!
Zirconia beads have become an increasingly popular alternative to glass beads for use in sandblasting applications due to their superior hardness and durability, lower wear rate, fracture rate, cost-efficiency and environmental friendliness. Furthermore, zirconia ceramic beads can be stabilized with either yttrium oxide or cerium oxide to further optimize physical properties and performance, giving manufacturers greater customization to address specific environments or conditions.